A single product line, evolved milestone by milestone — 16-bit foundry controllers on Modbus in 2011, to 6,000+ connected devices live across five continents and a government SCADA deployment today.
Company founded. Infineon-based control hardware for core foundry & casting machines — temperature control, machine communication, and an energy-saving control panel to prevent breakdowns. Boards deployed in 2011 are still running 10+ years on.
Moved control boards onto Ethernet with web-based (PHP / HTTP) monitoring and control.
Added GSM / 2G cellular connectivity and GPS location tracking to the product line.
Tyre air (pressure) system.
Ethernet-based PLC communication system with a laser-pointer subsystem.
Upgraded cellular connectivity to 4G using Quectel-type modules.
Control and monitoring systems for printer machines and steam machines.
Migrated the device backend to AWS — scalable cloud servers for data ingestion, monitoring and remote management of the live fleet.
Launched an industrial IoT gateway with energy-meter monitoring.
~3,000 control boards running live across five continents — Australia, South Africa, India, Brazil and Thailand.
Commissioned our own physical server (5 TB) alongside AWS — now hosting 2,000+ of the live devices in-house for lower latency and full data control.
Tamil Nadu Government project: overhead tank (OHT) and pump-motor monitoring and control.
Introduced SBC-based image processing. R&D and manufacturing of control boards for medical devices — reflex-exercise and mental-health improvement — currently in progress.
AI vision system built on the Axon single-board computer. Counts people (head count) in real time from camera feeds and automatically blurs humans in the video for privacy — all processed on the device, so no raw footage needs to leave the site.
Went fully AI-driven — Claude deployed on premium and integrated end-to-end across R&D, engineering, documentation and support. Faster design cycles and quicker turnaround, from requirement to AMC.
Banyan IoT Solutions is a registered vendor to leading manufacturers and enterprises — supplying controller boards to some, and software such as ERP to others. A few of the names we're proud to work with:
A hands-on engineering bench — hardware, manufacturing and software in-house, extended by specialist partner teams for PLC, electrical and mechanical work.
In electronics since 2007 — previously at Bosch and Sheltronics, Coimbatore.
Full-stack development — MongoDB, Node.js, Java and REST APIs.
Named for the banyan tree — which grows stronger the more roots it puts down. Banyan IoT Solutions is the electronics core, and every partner is another root: PLC & electrical wiring, mechanical fabrication, cloud and on-premise infrastructure. Many roots, one trunk — so you deal with one team for the whole build, not five vendors.
Banyan IoT Solutions — the electronics core.
Control panels, PLC integration and electrical wiring.
Enclosures, mechanical design and fabrication.
Strong on the technical side, with budgets matched to the real world. If it runs on a control board, we can research it, build it and support it.
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